Modern day oils are complex, chemically engineered compounds that have
improved upon refined crude oil. Modern oils are designed and
chemically manufactured to achieve specific traits and properties
necessary for use in current automobiles. But many of the basics of
lubricants and lubrication are as important today as they were fifty
years ago.
To begin with, motor oils must perform some of the same basic functions
today as they did years ago. All of these functions are considered when
designing any motor oil, whether it will be a synthetic or
mineral-based oil.
Permit Easy Starting - Any motor oil must permit easy engine
starting. Viscosity, a measure of an oil's resistance to flow, is taken
into consideration when questioning, whether or not an oil will permit
easy starting. An oil's ability to flow efficiently throughout an
engine will be affected by air temperature. Therefore, an oil
formulated for winter driving must have a low enough pour point for it
to flow to all parts of an engine quickly when started, but also to
provide adequate protection once the engine reaches normal operating
temperatures.
Lubricate and Prevent Wear - Motor oils must also lubricate and
prevent wear. This can be more of a challenge in temperature extremes.
Oil that does not flow well in cold temperatures will leave parts of
the engine with no protection, and oil that burns off and becomes too
fluid will leave little protection in high temperatures. The goal of an
oil is to provide constant full-film lubrication to an engine's
components. This type of lubrication occurs when the moving surfaces
are continuously separated by a film of oil. Crankshaft bearings as
well as connecting rods, cam-shafts and piston rings normally operate
with full-film lubrication. Boundary lubrication occurs when it is
impossible to maintain a continuous oil film between moving parts and
intermittent metal-to-metal contact results. Additives can greatly
reduce the amount of damage that can occur during boundary lubrication.
Boundary lubrication conditions always exist during engine starting and
often during the operati!
on of a new or rebuilt engine.
Reduce Friction - Motor oils must reduce friction. Automobile
manufacturers recommend oils based on SAE grades according to expected
atmospheric conditions. This helps to ensure adequate but not excessive
viscosity at normal operating temperatures. Excessive viscosity can
make an engine work harder at moving the oil and therefore lose some of
its efficiency and create more heat.
Prevent Rust and Corrosion - Motor oils must also prevent rust
and corrosion. Unburned fuel and soot can mix with water to form sludge
and varnish deposits on critical engine parts. Sludge buildup may clog
oil passages, which reduces oil flow. Varnish buildup interferes with
proper clearances, restricts oil flow and causes vital engine parts to
stick and malfunction. The life of an engine depends on an oil's
ability to neutralize the effects of these corrosive substances.
Keep Engines Clean - Another important feature of any motor oil
related to preventing rust and corrosion is the necessity of keeping
engine components clean. Sludge and varnish can be controlled with the
proper additives and can be filtered out of vital engine components. In
performing its lubrication function, some oil must reach the area of
the top piston ring in order to lubricate the rings and cylinder walls.
This oil is then exposed to the heat and the flame of burning fuel, and
part of it actually burns off. Modern oils have been chemically
engineered to burn as cleanly as possible in order to minimize the
harmful deposits left on the walls of the combustion chambers. These
build-ups can cause ring sticking and breakage, pinging, engine knock
or other combustion irregularities that reduce the efficiency and
economy of the engine.
Cool Vital Components - Engine oil also acts as a coolant. In
fact, the water-antifreeze mixture used in an automobile's cooling
system only does about 60 percent of the cooling job. And it usually
only cools the upper portions of the engine - the cylinder heads,
cylinder walls and the valves. As much as 5 to 10 percent of engine
heat comes from friction produced by closely fitted engine parts such
as connecting rods, main bearings, camshafts and piston rings. The
crankshaft, the main and connecting rod bearings, the camshaft and its
bearings, the timing gears, the pistons and many other components in
the lower engine rely on oil to carry the heat load away.
Seal - The surfaces of the piston rings, ring grooves and
cylinder walls are not completely smooth. They feature microscopic
hills and valleys that can reduce engine efficiency by allowing
combustion pressure to escape into the low pressure area of the
crankcase. Motor oils must fill in these hills and valleys on ring
surfaces and cylinder walls, allowing maximum combustion pressure.
Prevent Foaming - Anti-foam additives in modern oils prevent foaming of
motor oil due to air in the crankcase being whipped into the oil.
Foamed oil contains air bubbles that may or may not readily collapse.
Foam present in motor oil inhibits heat transfer and impedes
lubrication due to the high compressibility of air. In order to allow
an engine to run efficiently, motor oil must be nonfoaming.
Increase Fuel Economy - A final function of a motor oil is in
increasing fuel economy. Various additives such as friction modifiers
can allow engines to operate at increased levels of efficiency,
resulting in better fuel economy for vehicles.
A motor oil needs
to perform a wide variety of functions under a wide range of engine
operating conditions. Therefore several additives are incorporated into
the formulation:
Detergent/dispersant additives- are used to maintain engine
cleanliness, keeping the various contaminants in a fine suspension and
preventing them from settling out on vital engine components.
Rust and corrosion inhibitors- are added to protect the engine
from water and acids formed as combustion by-products.
Antioxidants- are added to inhibit the oxidation process, which
can result in oil thickening and sludge formation.
Anti-wear additives- form a film on metal surfaces to help
prevent metal-to-metal contact.
Viscosity modifiers and pour point depressants- help improve the
flow characteristics of motor oil.